Voltage drop testing will catch automotive electrical thieves - Vehicle electrical system problems can be solved with voltage drop testing. - Motor Age - Automotive training, certification & parts
Voltage drop testing will catch automotive electrical thievesVehicle electrical system problems can be solved with voltage drop testing.

Source: Motor Age




Problems in modern electrical systems can cause all sorts of complaints, from a taillight that doesn't work to an engine that runs poorly. All of us, whether in school or on the job, have learned basic electrical testing techniques; measuring voltage, resistance and maybe even current. Yet, still I meet techs of all skill levels that miss problems that could be discovered had they understood and used one of the most effective techniques there is — voltage drop measurement.

It all starts with the infamous Ohm's Law and the interrelationship between voltage, current and circuit resistance. If you don't remember, that relationship is expressed as:

Voltage = Current x Resistance


While this may be an extreme example, even the connection at the battery itself can rob the load of the voltage it needs to work properly.
While plugging in the numbers has some use in diagnosis, the key points related to Ohm's Law that I want you to remember are these:

For a constant voltage, an increase in resistance will cause a decrease in current.

For a constant resistance, a decrease in voltage will cause a decrease in current.


A circuit is not complete until it gets back to the battery. Often, loose or corroded ground points from the harness are the cause of unwanted resistance.
Current is what makes an electrical component work. If the current received is less than what it should be, the component won't work as designed, if it works at all. Source voltage, usually supplied by the battery, is the "push" needed to overcome any resistance in the circuit, including that of the component itself. Resistance is just that — the restriction to current flow in a circuit or component.


QUICK STUDY
For the majority of electrical circuits, the only significant resistance in a circuit is the resistance of the component doing the work, which I'll refer to as the load. Some loads are probably obvious to you, like light bulbs, ignition coils, and fuel pumps. But ANY component that performs work is a load, and this includes some that may not be as obvious, like relays, Hall effect sensors and control modules. Many components play more than one role, depending on their function in a given circuit. For more, check out the electrical features in the January and February 2009 editions of Motor Age.


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