The Nose Knows - Oxygen sensors sniff out efficiency - Motor Age - Automotive training, certification & parts info

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The Nose KnowsOxygen sensors sniff out efficiency

Source: Motor Age


The amount of fuel trim required is determined by the ECM's monitoring of the residual oxygen in the exhaust stream before it gets to the catalytic converter, using what is commonly referred to as an oxygen (O2) sensor. A more accurate name is the lambda sensor, and its job is to tell the ECM whether the residual oxygen in the exhaust stream is a result of lambda being greater than, less than or equal to 1.0. Remember, when lambda equals 1.0, the air/fuel ratio is stoichiometric — and that's where we want to try and keep it.

The first O2 sensor was the zirconium dioxide (ZrO2) sensor. ZrO2 is an insulator when cold, but becomes a conductor when heated, particularly for oxygen ions. It works like a little battery cell, with voltage being generated as more oxygen ions migrate from one electrode to the other. The inside of the thimble-shaped sensor is exposed to ambient air, and the outside is exposed to the exhaust gas stream.


This basic capture shows how STFT varies constantly to maintain lambda, while LTFT is more stable because it's a learned correction.
When the residual oxygen in the exhaust stream is low (a "rich" condition), more oxygen ions move from the ambient side and the sensor produces its maximum voltage of just over 0.900 volts. When residual oxygen in the exhaust stream is high (a "lean" condition), less oxygen ions move from the ambient air side and the voltage produced is at its minimum of approximately 0.100 volts. When the oxygen content is just right, the sensor produces a voltage of approximately 0.450 volts. This point is where lambda exists, and because that's the point where we want to maintain the fuel trim, the sensor is also designed so that maximum voltage shift occurs at this point. If you want to keep it simple, just remember that low voltage means low fuel quantity and a lean mixture, while high voltage means high fuel quantity and a rich mixture.

Early ZrO2 sensors relied on the exhaust to heat them up to their operating temperature (approximately 600° C.) and would cease to function if they were allowed to cool off, usually while idling in traffic. To increase "closed loop" time, heaters were added to maintain them at operating temperature and bring them on-line much sooner.


Checking freeze frame data is an important diagnostic step. This P0171 (System lean-bank 1) code was recorded at idle.
The titanium dioxide (TiO2) sensor is another type in common use. This sensor does not need an atmospheric air supply, so the earlier problems of blocked-off vents affecting operation were eliminated. This sensor requires even higher operating temperatures to come on-line, and is also heated to maintain that temperature.

The TiO2 sensor functions more like a semiconductor in that its resistance increases with the presence of residual oxygen. When O2 levels are high, resistance is high, and when O2 levels are low, resistance is low. By applying a reference voltage across this resistance, the resulting voltage drop provides the input the ECM needs to know the oxygen concentration. Like the ZrO2 sensor, it, too, is designed to switch almost instantly at lambda equals 1.0.


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Source: Motor Age,
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