Examining crank/cam sensor errors and their diagnoses - - Motor Age - Automotive training, certification & parts info
Examining crank/cam sensor errors and their diagnoses

Source: Motor Age

Dental Lab Products | E-NewsletterShare This Page:
   


The crankshaft position sensor can be located near the harmonic balancer or the engine's flywheel. On some models, the ECM has to learn normal signal variations caused by differences in manufacturing tolerances of the sensor's reluctor wheel.
What does an engine need to start? Air, fuel and spark. And it all must be correctly timed. Modern engines rely on signals from crank and cam sensors to determine when to fire spark and inject fuel. The ECM uses signal pulses from the crank position sensor (CKP) to calculate when a particular cylinder is approaching top dead center. The pulses from the cam position sensor (CMP) are used to decide whether it is on a compression or an exhaust stroke.

When either signal is lost, the ECM may shut down ignition, injection or both. Sensor failures are extremely common on certain makes. In the past, a failed sensor frequently meant a no-start or an engine that died "just like you turned off the key" going down the road. Today, many engines can limp home despite failure of a single sensor.

However, codes typically set and extended cranking may be required. The relationship between the two signals is as important as the signals themselves. Some DTCs are related to the loss of cam/crank signal correlation, or synch. This is often an indication of an underlying mechanical problem that causes cam and crank pulses, while still arriving, to arrive in an unexpected order.


QUICK CHECKUPS
They can also be caused by factors interfering with the normal signal pattern — amplitudes out of spec or frequency variances, depending on the type of sensor. More common are the P0340 camshaft position sensor circuit malfunction and P0355 crankshaft position sensor circuit malfunction.

Using a digital multimeter (DMM), a quick check of sensor resistance can be made against manufacturers' specs. Visual inspection can reveal a physically damaged or oil-saturated sensor. Using the frequency setting on a DMM, it may be possible to detect the presence of an AC signal output while cranking. But a dual-trace oscilloscope remains the preferred tool for verifying signal integrity, amplitude and CMP/CKP synchronization.

Sensors are constructed using a variety of technologies, including Variable Reluctance and Hall effect. Hall effect sensors typically produce a square wave, digital pattern, while Magnetic or Variable Reluctance sensors produce more of a sine wave pattern. Shielded wiring is frequently used to maximize signal quality. Electrical interference from failed alternator diodes, noisy secondary ignition leads and even bad engine/transmission grounding have been known to interfere with CMP and CKP signal integrity.

Other problems that can cause issues with CMP/CKP signals include accumulation of magnetized debris on the sensor tip, stretched timing belts and chains, cracked flexplates and wiring/connector problems. Excessive end play on crankshafts/camshafts can also cause variations in the signal.


This Chrysler flywheel is the reluctor for the CKP (see the windows around the circumference). A cracked reluctor will affect the stability of the sensor's signal to the ECM.
Some sensors are notorious for heat-related failures, dropping out only once an engine warms up. Both "tap testing" and applying a heat gun are ways techs sometimes confirm intermittently failing sensors.


Got something to say about it? Post it here!
 Posted 2009-04-21 07:43:43.0
There is also another variable that will affect the ECM and the codes it records. The ground system, will trip a crankshaft or camshaft sensor code when the sensor itself is ok. This type of issue is sometimes very difficult to trace as there are many ground wires used in the engine harness and it could be a bad or corroded connection on one or many that cause a problem.
Read More Comments
post a comment
Your email address will NOT be published.
appears with your comment
read our privacy policy
Note: does not support HTML
All comments submitted are subject to review and may be delayed before posting. We reserve the right to not publish comments.
Dental Lab Products | E-NewsletterShare This Page:
   
SERVICE REPAIR NEWS
U.S. House Judiciary Members introduce auto parts bill
Pep Boys partners with DST eCommerce on integrated commercial ordering solution
Aftermarket seminar for new industry professionals
Bridgestone initiating new coloring technique for tire sidewalls
Pep Boys debuts new multi-function online tire buying system
Source: Motor Age,
Click here